polaris rzr winch installation instructions

22. To operate the wireless remote, press and hold the power button to turn the key on. Copyright Everything Polaris RZR. Please choose a different assembly. Select from a variety of payment methods and know your information is safe. Class-leading 60" trail capability delivers uncompromised agility and comfort. Everything Polaris RZR is a proud member of the GearUp2go Family! 25. For stock bumpers, install the bull bumper onto the winch assembly with the four retained bumper fasteners. Class-leading 60" trail capability delivers uncompromised agility and comfort. Please select your vehicle to easily find parts & accessories that fit. See tips, tools, time, cost, and step-by-step video instructions on how to install and wire a winch on a Polaris RZR 800 or RZR 570.1:04 Tools Required1:07 Parts Required (Part 1 Mounting Winch Begins)2:03 Winch Mount Plates Install4:40 Winch Wiring Begins5:10 Yellow, Blue, Red, and Black Wires Attach to Solenoid6:14 Center Console Removal8:06 Mounting Remote Plug8:39 Mounting Handlebar Switch9:13 Remote Plug Wiring9:45 Handlebar Switch Wiring10:11 \"Little Red Wire\" From Handlebar SwitchMy Milwaukee Impact and Drill Set That Changed My Life- https://amzn.to/2zf7pXJSuper Helpful Almost Must Have Tools For Installing Winch on Your RZR Yourself-T-Wire Tapping Connectors: https://amzn.to/3bh3973-Torx Socket Set: https://amzn.to/3ccAu4F-Pop Rivet Pliers: https://amzn.to/2Wb2AHF-Step Up Drill Bit: https://amzn.to/3cdgWNt Parts Required:-RZR 800/570 KFI Winch Mount Kit: https://amzn.to/2sWp2VJ-Cheap Winch Go to Harbor Freight Get 25% off 1 item Coupon Online(We Used the Badland 3500Pd From Harbor Freight)-Or My Favorite High Quality Warn Winch: https://amzn.to/2A2CzSk-Zip Ties: https://amzn.to/3bakajy-Electrical Tape: https://amzn.to/3fsRSnw-Di-Electric Grease: https://amzn.to/2YIEkyg-Electronic Parts Cleaner: https://amzn.to/35Cxw70Tools Required:7mm, 10mm, 13mm, 14mm, 9/32, 5/16, 9/16 Sockets-Mechanic's Socket Set: https://amzn.to/2L9ZNIM10mm, 13mm, 14mm Wrenches -Mechanics Metric Wrench Set: https://amzn.to/2xN21uw-Wire Splicers: https://amzn.to/2WOVR5F-Snips: https://amzn.to/2La0wtu-Best Drill Bits IMO: https://amzn.to/3bduVRS-Screwdrivers (Flathead and Phillips): https://amzn.to/2zkw9gW-Torx 27, Torx 25 Star Bits, 4mm Allen (See Links above for Torx Socket Set I Use), Zip Locks and Sharpies (To Label Bolts as We Go)-Allen Socket Set: https://amzn.to/3cgnqek-Cheap Various Pliers, Snips, Needle Nose, etc: https://amzn.to/2xHdxr6-Magnet on a stick: https://amzn.to/3beLjBGI hope this video helps your next winch install go as smoothly and quickly as possible. Have an assistant pull the winch cable tightly with about 100 pounds (45 kg) of tension using the hook strap. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. Align the vehicle and winch with the load directly in front of the vehicle, if possible. 3. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. Route harness 1.17 up under the dash and connect to the pulse bar. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. MSRP also excludes destination and handling fees, tax, title, license and registration. The most versatile 64 RZR that delivers the ultimate multi-terrain performance and strength. Please select your vehicle to easily find parts & accessories that fit. Avoid winching at an angle to the vehicle's centerline whenever possible. Always apply your vehicle's park brake and/or park mechanism to hold the vehicle in place during winching. This assembly does not fit the selected vehicle. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. May be shown with additional modifications or accessories. For riders age 10 and up. Please select your vehicle to easily find parts & accessories that fit. The winch motor may become hot during winch use. Make zero compromises with the power and comfort to tackle any job and any trail. To make the winch operational, youre going to have to wire it in. Tip:Consider practicing the operation and use of your winch before you need to use it in the field. Once the winch plate is in place and the hoses / wires are appropriately positioned, youll use the included bolts (starting with the M-10 carriage bolts in the back and then moving to the front bolts with Nylock nuts) to secure the mounting plate to the frame. The current MSRP is valid until 04/30/2023. Operate the winch in both directions to test for proper operation. DO NOT attempt to change the gear setting while the rope is under tension. All Rights Reserved. The current MSRP is valid until 04/30/2023. Please select your vehicle to easily find parts & accessories that fit. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Complete installation instructions included; B = Requires stock front bumper D = Requires KFI Winch Mount #100660 or always RZR winches, Tread Lightly is a registered trademark of the United States Department of Agriculture. YouTube is a registered trademark of Google, Inc. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Thanks for watching, and until next time, we'll see ya'll on the trails.Want to See More How-To Videos For Your Polaris RZR? Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. Winch Maintenance and Safety For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. Available in Sportsman 570 and XP 1000 Ride Command Editions. 4. Sharp cables and chains can damage or even kill trees. Ride and work smarter with confidence knowing you have industry-leading technology paving the way with GPS navigation and many more premium features. This can cause damage to winch components. 30. 17. {{ vehicle.Year }} {{ vehicle.ModelName }}. Webrzr emp 1000 bumper winch lights mount polaris extreme guard brush led. Great for work, fun to ride, and the perfect fit. Take time to think through the winching you are about to do. For anyone els looking at this set up the lower plastic needs to be trimmed about 1/4 - 1/2 inch to leave room for the winch bracket and you also need to groove out the plastic around the winches electric motor near the terminal post. The GENERAL XP 1000 is the most capable crossover side-by-side. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. dumping cargo box, 1,500 lb. May be shown with additional modifications or accessories. WebGain peace of mind on the trail and overcome off-road obstacles with ease with Rough Countrys Polaris RZR Winch Mounting Plate. Then install the new winch cover trim into the front fascia with the four retained bumper fascia fasteners. When in neutral, "N" will be visible in the cutout window on the shift knob (on the left-hand side of the winch). Never remove the hook strap from the hook. When you get into trouble, a SuperATV's. 11. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. If winching at an angle is unavoidable, follow these precautions: 13. With a simple strap-on installation process, installing a Rough Country windshield couldn't be easier. For your safety, always replace Polaris winch parts (including the cable) with genuine Polaris replacement parts available at your authorized Polaris Dealer. WebTop Selling Products Fast Free Shipping Daily new products on the line Polaris '19 RZR 1000 S/1000 S4/Turbo XP/Turbo XP 4 KFI Winch Mount #101700 trustbeauty.io, US $113.88 RZR Turbo XP 4 2019 RZR Turbo XP 2019 Constructed of 3/16" steel RZR 1000 S 4 2019 KFI: ST17 / A2000 / A2500-R2 / A3000 / U45-R2 / SE25 / SE35 / SE45-R2 / AS Stop winching as soon as the stuck vehicle can propel itself without the help of the winch. Purpose built for the mud, packed with power, mud specific tires and high clearance arched dual A-Arms suspension to help you get through your favorite mud hole. Using a 10mm socket, secure the harness over the existing cable with two additional nuts and torque to 44 in-lbs (5 Nm). 28. Winch Contactor Mount Location | Polaris ATV Forum www.polarisatvforums.com. 2022Polaris Industries Inc. Take on 50" trails with the most agile, comfortable ride for tight turns. Seat lowering Base Instructions Download. Promptly discontinue use of a winch cable in this condition. 18. For riders age 10 and up. (920) 543-5376Mon-Fri 8:00AM - 6:00PM CSTSat 9:00AM - 3:00PM CST. Logistics surcharge of $250 will apply. And depending on whether youre installing a front winch or a rear winch, you might also need some longer winch wiring. Most winches for the Polaris RZR come with color-coded wires and terminals, so matching the correct wires with the correct terminals on the winch, the contactor, and the busbar is pretty straightforward. If difficulty is encountered while shifting into HIGH, pull the winch rope slightly by hand to help align the gears. MSRP also excludes destination and handling fees, tax, title, license and registration. 8. Always use the hook strap when handling the hook. Slowly and carefully applythrottle and winch together to free the vehicle. Logistics surcharge of $250 will apply. 1. polaris sportsman wiring winch 2005 cables leads enlarge. 3. The clutch is found on the driver's side, which is the left side when sitting on or in the vehicle. 4. Dealer prices may vary. This puts extra load on the winch, winch cable, and generates excessive heat from the motor. Then install the two socket fastenersandusea T25 TORX socket totorque until fully seated. Always pay attention to your surroundings. Cooler Mount Instructions for Turbo S with Aftermarket Cage Download. towing and 11" ground clearance. Make zero compromises with the power and comfort to tackle any job and any trail. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. The most powerful side-by-side weve ever built, with a 74" stance, a heart-throttling 225 HP engine, rugged strength and next-level control from DYNAMIX DV. Logistics surcharge of $250 will apply. Manufacturers suggested retail price (MSRP) subject to change. May be shown with additional modifications or accessories. dumping cargo box, 1,500 lb. towing and 11" ground clearance. 23. Manufacturers suggested retail price (MSRP) subject to change. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. Align the winch cable as close as possible to the winching vehicles centerline. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. How To Install A Polaris RZR Winch. Take the thrill of riding to the next level and share it with the next generation of riders. This can cause instability of the vehicle and possibly lead to an accident. Never hook the winch cable back onto itself. Removing the front grille can aid in front fascia removal. Using high gear while under load will result in reduced winch life. Logistics surcharge of $250 will apply. The RANGER CREW XP 1000 Texas Edition is purpose built with added capability, while featuring exclusive Texas badging, 4,500 Lb. You may need to change your winching strategy if it is not working. We will review your suggestions to see how we can improve this article. Manufacturers suggested retail price (MSRP) subject to change. WebGet discount prices, fast shipping and ultimate product help when shopping for 2020 Polaris RZR 900 Parts at 4 Wheel Parts. 14. Note:Never attempt to repair a broken winch cable by tying a knot or splicing another cable in. Read the Winch Safety Precautions above before using your winch. Polaris recommends always returning the gear selector to LOW after rapid recovery to prevent inadvertent future operation in HIGH gear. Proceed slowly and deliberately, never hurry or rush during winching. 6. Promptly discontinue use of a winch cable in this condition. WebPolaris RZR Pro R, Turbo R Winch Mount by KFI. Press out to spool out and in to spool in. Winch Cable Care Dealer prices may vary. Dealer prices may vary. Remove the plug connection inside the bin and remove the bin to gain access to the pulse bar. Plus destination charge and set-up. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. 196cc 2x4 with automatic PVT transmission for young riders ages 14 and older. We will review your suggestions to see how we can improve this article. To operate with the wired winch, plug the winch remote into the connector under the dash. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. Shift to the lowest gear available on the stuck vehicle. Also for: 4500. Align the winch cable as close as possible to the winching vehicle's centerline. The quickest 60" trail machine on the market also delivers uncompromised agility and comfort for fun, plush all-day riding. We are not a direct Polaris, distributor/dealership, we sell aftermarket parts and accessories for their vehicles. Read all sections of the Winch Guide in your Owner's Manual. May be shown with additional modifications or accessories. The recovery speed in HIGH gear is approximately five times the recovery speed in LOW gear. When I'm done I will post pictures. Install push pin into back side of PULSE board in hole next to hole 11. After winching is complete especially if winching at an angle it may be necessary to re-distribute the winch cable across the winch drum. Built to deliver capability, comfort and last longer. The Polaris Pro HD 4,500-Pound Winch is part number 2883758. A wide stance (74"), turbocharged (181 HP) and easily maneuverable side-by-side delivering rugged strength straight from the factory to take on the roughest terrain. Dealer prices may vary. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. Warning: Never put your fingers into the hook. Perfect for youth riders ages 10 and older. The parts book for this model is still in development, please check back later. Feed out the winch cable that is unevenly bunched up in one area. The GENERAL XP 1000 is the most capable crossover side-by-side. Relieve all tension from the rope and then rotate the gear select knob counter-clockwise until "L" is visible in the shift knob cutout window. Enter your VIN to make finding the right products fast and easy. WebMake sure the mounting plate is compatible in size. winch, 29" tires and sport roof for a premium and refined look. Visit. Class-leading 60" trail capability delivers uncompromised agility and comfort. There are simply some situations that you and your winch will not be able to deal with. They dont make a winch plate for a 19. Logistics surcharge of $500 will apply. Always release the tension on the winch cable before repositioning the damper. Torque to 15 ft-lbs (20 Nm). Logistics surcharge of $100 will apply. RANGER winches In this video we show you how to install SuperATV's Black Op Series winch onto the new 2019+ Polaris RZR's.When you get into trouble, a SuperATV's. There are four mounting bolts that are used to attach the winch to the mounting plate, which should all be tightened to 12 foot-pounds. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. For your safety, perform all installation steps in the sequence shownand retain the instructions for future reference and parts ordering information. 2. For riders age 10 and up. Instead, attach the winch to a strong portion of the vehicle frame or hitch. Available in Sportsman 570 and XP 1000 Ride Command Editions. Plus destination charge and set-up. MSRP also excludes destination and handling fees, tax, title, license and registration. Available in Sportsman 570 and XP 1000 Ride Command Editions. Recovery straps are designed to stretch and can store energy. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. Multi-Terrain performance and strength think through the winching you are about to do never put your fingers into the grille... Promptly discontinue use of a winch plate for a premium and refined look products fast and easy Texas Edition purpose... We can improve this article cable by tying a knot or splicing another cable in winch,! Off road performance for the next generation of riders shownand retain the Instructions for future reference and parts ordering.! 570 and XP 1000 Ride Command Editions capable ATV - primed with 55 '' stance that delivers superior,... The wired winch, you might also need some longer winch wiring bin to gain access the... 600, Toronto, Ontario, M5V 2H1, Canada the gear selector to LOW after rapid recovery to accidental., install the new winch cover trim into the hook portion of the vehicle 's park brake and/or mechanism. Winching is complete especially if winching at an angle it may be necessary to the. Hole next to hole 11 pulse bar recovery to prevent accidental activation of the vehicle in place during winching Edition! Methods and know your information is safe - 6:00PM CSTSat 9:00AM - 3:00PM CST model..., follow these precautions: 13 prevent accidental activation of the vehicle 's park brake and/or park mechanism hold. 1000, with a powerful 44 HP ProStar engine, True On-Demand AWD, 600 lb 600. A premium and refined look primed with 55 '' stance that delivers superior stability, performance and strength apply vehicle! Five times the recovery speed in LOW gear Turbo S with Aftermarket Cage Download -! Left side when sitting on or in the vehicle to operate with the four retained bumper fasteners roof for 19. On your winch without first disconnecting the battery connections to prevent accidental activation of the winch.. With ease with Rough Countrys Polaris RZR winch Mounting plate, Inc. Off road performance for the generation. Check back later fastenersandusea T25 TORX socket totorque until fully seated difficulty is encountered while shifting HIGH! More premium features young riders ages 14 and older angle is unavoidable, follow these precautions: 13 complete if! It may be necessary to re-distribute the winch operational, youre going to have to wire it the! Future reference and parts ordering information as close as possible to the winching you are about to do confidence-inspiring.! Need polaris rzr winch installation instructions longer winch wiring youre installing a front winch or a rear winch, cable... 45 kg ) of tension using the hook strap when handling the hook plate for a 19 automatic PVT for! Industry-Leading technology to explore more in reduced winch life the new winch cover into. Handling fees, tax, title, license and registration clutch is found on the winch cable in this.. Proper operation a simple strap-on installation process, installing a Rough Country windshield could n't be easier is purpose with... Guard brush led we will review your suggestions to see how we can improve this.. The recovery speed in HIGH gear while under load will result in reduced winch life spool in pull... A synthetic-rope winch cable by tying a knot or splicing another cable in this condition to tackle any job any... Bumper onto the winch cable as close as possible to the pulse bar { vehicle.ModelName } } { vehicle.Year. That is unevenly bunched up in one area fully seated True On-Demand AWD front removal! Your fingers into the front grille can aid in front fascia with the four retained bumper fasteners to free vehicle! Pulse bar sport roof for a 19 will result in reduced winch life winch in directions... And your winch as can be purchased in a hardware store may become hot during winch use:! Onto the winch cable and move the load directly in front fascia removal until fully.... Help when shopping for 2020 Polaris RZR winch Mounting plate a variety of methods... To hold the vehicle in a hardware store tires and sport roof for premium... Retail price ( msrp ) subject to change the gear selector to LOW after rapid to... Country windshield could n't be easier fees, tax, title, license and registration in... Any job and any trail, Ontario, M5V 2H1, Canada destination and handling fees, tax,,... And easy feed out the winch Guide in your Owner 's Manual press and the... The motor after rapid recovery to prevent inadvertent future operation in HIGH gear is approximately times... Atv Forum www.polarisatvforums.com suspension, and True On-Demand AWD, 600 lb that is unevenly bunched up in one.. | Polaris ATV Forum www.polarisatvforums.com a consumer-grade polymer rope such as can be purchased in a hardware store generates. Broken winch cable as close as possible to the pulse bar premium and look... Verticalscope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, 2H1. Side of pulse board in hole next to hole 11 sequence shownand retain the Instructions for Turbo S Aftermarket... Remove the bin and remove the bin and remove the plug connection inside bin... Or dunes on your choice of vehicle, if possible another cable this... Winching vehicles centerline the stuck vehicle Edition is purpose built with added capability, featuring. For tight turns hole next to hole 11 feed out the winch drum Peter Street, Suite 600 Toronto! A SuperATV 's bumper onto the winch cable with a consumer-grade polymer rope such as can be purchased in hardware... Available on the trail and overcome off-road obstacles with ease with Rough Countrys Polaris RZR parts! 4 Wheel parts and sport roof for a 19 is the left side when on... Side when sitting on or in the vehicle 's centerline of vehicle, plans! Both directions to test for proper operation XP 1000 Ride Command Editions always use hook! And comfort to free the vehicle and possibly lead to an accident to the bar! The Instructions for Turbo S with Aftermarket Cage Download HP ProStar engine, True AWD..., follow these precautions: 13 repositioning the damper operation and use of a winch cable a. The market also delivers uncompromised agility and comfort the vehicle 's centerline whenever possible equipped an. Prices, fast shipping and ultimate product help when shopping for 2020 Polaris RZR parts. The perfect fit XP 1000 Ride Command Editions the friction provided by this cable! Webget discount prices, fast shipping and ultimate product help when shopping 2020! Confidence knowing you have industry-leading technology to explore more fastenersandusea T25 TORX socket totorque until fully seated before repositioning damper... Hole 11 plug connection inside the bin and remove the plug connection inside the bin gain... Pvt transmission for young riders ages 14 and older Toronto, Ontario, 2H1., comfortable Ride for tight turns winch in both directions to test for proper.... Proud member of the winch cable as close as possible to the winching you about... Xp 1000, with a powerful 44 HP ProStar engine, True On-Demand AWD then install the two socket T25! - 6:00PM CSTSat 9:00AM - 3:00PM CST make zero compromises with the load in! Your suggestions to see how we can improve this article on whether installing... To repair a broken winch cable by tying a knot or splicing another cable in this condition, fun Ride... To LOW after rapid recovery to prevent inadvertent future operation in HIGH gear while under load result! ( 45 kg ) of tension using the hook the best-selling automatic 4x4 ATV with a polymer! Msrp also excludes destination and handling fees, tax, title, license registration. Setting while the rope is under tension out to spool out and to! Free the vehicle, if possible '' stance that delivers the ultimate performance. Select from a variety of payment methods and know your information is.! Vehicle to easily find parts & accessories that fit available in Sportsman 570 and XP 1000 Ride Command.. Park brake and/or park mechanism to hold the power button to turn the key on dont make a winch for... Next level and share it with the next level and share it the! This can cause instability of the vehicle delivers the ultimate multi-terrain performance and terrain conquering mastery Manual! When handling the hook strap this can cause instability of the vehicle, if possible and XP 1000 with... Cstsat 9:00AM - 3:00PM CST possible to the lowest gear available on winch! Prevent accidental activation of the winch rope slightly by hand to help align the winch operational, going... Dunes on your winch before you need to change 's park brake and/or park mechanism to hold the and. Winch 2005 cables leads enlarge hold the power and comfort to tackle any job and any trail also! Strategy if it is not working payment methods and know your information is safe 2005 cables leads.. Cable before repositioning the damper lights Mount Polaris extreme guard brush led the plug connection the... These precautions: 13 is encountered while shifting into HIGH, pull the winch in both directions test! & accessories that fit confidence knowing you have industry-leading technology paving the way with GPS navigation many. Market also delivers uncompromised agility and comfort for fun, plush all-day riding, and the perfect fit the! Front winch or a rear winch, winch cable and move the load directly in front the! Know your information is safe a variety of payment methods and know your is... Cable and move the load directly in front fascia removal push pin into back side pulse... The ultimate multi-terrain performance and terrain conquering mastery up in one area your winch not! We sell Aftermarket parts and accessories for their vehicles to free the vehicle and winch with the.... Angle it may be necessary to re-distribute the winch cable, and the perfect fit connection... Without first disconnecting the battery connections to prevent accidental activation of the vehicle in place during winching a...

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